CAT 816F SERIES II LANDFILL COMPACTOR (2008) - Unit #C2487
Machine Hours: 12433





Price: Call for details
  • WARRANTY INCLUDED
  • Caterpillar C9 ACERT Engine
  • REBUILT Engine
  • REBUILT Torque Converter
  • REBUILT Transmission
  • REBUILT Transfer Case
  • Engine Block Heater
  • Powershift Transmission
  • Cab (ROPS) with Air Conditioning
  • No Spin Front Differential
  • No Spin Rear Differential
  • High Speed Oil Change System
  • Front and Rear Striker Bars
  • Wheel Options are Available 
  • Front Windshield Guard
  • Rear Radiator Guard
  • Fire Suppression System
  • Inner and Outer Mirrors
  • Heater, Wipers, Lights
  • AM/FM Radio
  • Rated at 253 HP.
  • Approximately 52,000 LBS.


Repair / Condition Report

Upon arrival to our yard, we removed all the covers and guards and powerwashed, serviced and checked unit over.

Engine filter was removed, cut open and checked for contaminates, it was clean.

Transmission suction strainer was checked and it was clean.

Transmission oil filter was cut open, checked and it was also clean.

Hydraulic filter was cut open and it was clean.

Front and rear differential oil levels were good and oils were clean.

Checked the articulation hitch and it was tight.

Rear axle oscillation bearing was worn and allowed the rear differential output drive shaft yoke to rub against the bottom of the transmission. We made the decision to REBUILD the components as we had to remove the drivetrain to complete repairs.

We also decided to REBUILD the engine since the rest of the components were also being REBUILT as the unit had 12,433 hours.

Following are the repair details completed by Marcel Equipment Limited:

Engine:

Removed and stripped down.

REBUILT the cylinder head including all NEW valves, lifters and guides.

REBUILT injectors were installed.

CAT REBUILT turbo charger was installed.

6 NEW CAT reman piston and liner groups were installed.

All NEW standard CAT main bearings were installed.

All NEW standard CAT rod bearings were installed.

All NEW CAT thrust bearings were installed.

Front and rear crankshaft seals were installed.

NEW CAT reman water pump was installed.

Installed a NEW CAT reman engine oil pump.

Complete CAT seal and gasket kit was installed.

Installed NEW fan hub bearings.

NEW belts were installed.

Installed a NEW ring gear on the flywheel.

REBUILT the alternator.

REBUILT the starter.

Calibrated and timed the engine.

Transmission:

Completely rebearinged and resealed using a CAT kit.

Installed NEW Cat planetary gears on the fourth gear.

One NEW housing installed where it was damaged by the yoke.

All discs and plates were measured against CAT Reuseability Guidelines.

NEW CAT clutch discs were installed in the forward and reverse clutch pack.

NEW CAT clutch discs were installed in the 1st gear clutch pack.

A NEW CAT transmission pump was installed.

Torque Converter:

Completely rebearinged and resealed using a CAT kit.

Installed NEW speed sensors.

Transfer Case:

Completely rebearinged and resealed using a CAT kit.

Installed NEW speed sensors.

Drive Shafts:

Inspected and installed all NEW U joints.

Parking Brake:

Removed and cleaned.

Installed NEW springs and adjusted brake.

Front Axle:

Installed a NEW CAT pinion seal.

Installed a NEW breather.

Rear Axle:

Removed for repairs.

NEW front trunnion support was installed.

NEW bearings and seals installed on the differential support.

NEW yoke and collar were installed.

Hydraulics:

Inspected, resealed and rebearinged using a CAT kit, implement, steering and brake pumps.

Installed NEW CAT sensors in the tank.

Replaced all the filters.

Resealed both steering cylinders.

Installed NEW Cat bearings and pins in both cylinders.

Rechromed one of the cylinder rods.

Linebored the steering cylinder rod end pin bores.

Resealed the steering neutralizers.

Reconditioned Cab:

REBUILT air conditioning system.

Serviced the complete HVAC system.

REBUILT the seat suspension and installed a NEW seat cushion.  

NEW front windshield glass was installed.

REBUILT the throttle pedal.

NEW sound suppression installed behind the seat.

Repaired the tilt steering.

NEW radio was installed.

NEW arm rests were installed.

REBUILT the hydraulic lever control.
NEW floor mat was installed.

Verified that all switches were operational.

Other Miscellaneous Repairs:

Linebored the trunnion yoke for the lift cylinder.

REBUILT the lift cylinder trunnion.

Replaced all required hoses and tubes.

All coolers were sent out for cleaning and testing.

All NEW heater hoses were installed.

All NEW coolant hoses were installed.

Serviced the electrical breakers and relay panel.

Load checked the batteries.

Checked all grease points and greased unit.

Checked all lights, gauges, switches, etc. for proper operation.

Pressure Tests Completed - All Within OEM Specifications:

Engine Oil Pressure - Low Idle: 80 PSI - High Idle: 100+ PSI

Fuel Pressure: 91 PSI

Boost Pressure: 20 PSI

Transmission Pump Pressure: 400 PSI

Torque Outlet and Inlet Pressures: 60 PSI/120 PSI

Lube Pressure: 44 PSI

Steering Pressure: 2600 PSI

Main Hydraulic Pressure: 2250 PSI

Pilot Steering Pressure: 430 PSI

Pilot Pressure: 430 PSI

Brake Accumulator Pressure: 1000 PSI

All small miscellaneous and cosmetic repairs including sandblasting, painting and detailing will be updated once our reconditioning process is completed.